Fiber-To-The-Home Wire Production Line – Cutting-edge Production System
Were you aware that up-to-date fiber optic cable systems can operate at speeds of up to 190 m per minute? Such remarkable performance results from innovative fabrication techniques tailored to high-speed production.
These configurations are constructed to handle diverse cable types, such as service cables and firmly insulated cables. Their space-saving construction, typically below 26 meters, makes them ideal for contemporary plants.
Integration with smart factory systems ensures smooth operations. Through MES/ERP connectivity, these compact fiber unit assembly lines offer unparalleled accuracy and productivity. This makes them a top choice for companies striving to remain at the forefront in the telecommunication sector.
Introduction to FTTH Cable Production Line
Productive manufacturing setups are crucial for addressing the increasing requirement for steadfast connections. These configurations aim to manufacture premium light-transmitting wires that power today’s connectivity grids. With advanced technology, they ensure precision and rapidity in each phase of the process.
What is an FTTH Cable Production Line?
An FTTH production line comprises a unified setup to produce fiber-to-the-home drop cables. Such cables are made up of naked fibers strengthened by steel or FRP, merging with protective sheathing. This produces a durable and efficient solution for high-speed internet connections.
It supports diverse compounds, such as PVC, LSZH, and PE plastics. Such adaptability guarantees it accommodates varied market demands. Moreover, the quad-head fiber payout mechanism delivers precise tension control, maintaining precision up to ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our system distinguishes itself for its precision and efficiency. Here’s why it’s a top choice:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Supports LSZH, PVC, and PE sheath materials for versatile applications
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
With these features, our machine ensures smooth operations and high-quality output. This makes it the perfect choice for companies seeking a competitive advantage in fiber networks.
Highlights of Our FTTH Manufacturing System
Contemporary production setups are revolutionizing the way optical fibers are manufactured. Our high-tech system combines precision, efficiency, and cutting-edge technology to yield top-quality results. Below, we explore the standout features that make our system a leader in the industry.
Exact Extrusion Unit with Fine-tuning Head
Central to our setup is a customized 50mm extruder engineered for exact substance allocation. This ensures uniform excellence throughout each cable produced. The modifiable head supports smooth personalization, accommodating different substances like PVC, LSZH, and PE resins.
Equipped with OMRON heat management, the system maintains an accuracy of ±1°C. This precision fosters peak functionality while curtailing excess, ensuring it is a budget-friendly option for fabricators.
Motorized Fiber Release and Tension Control
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.
This feature is particularly beneficial for producing high-quality fiber cables, since it preserves even tension along every step.
Self-Operating Rewinding and Material Acquisition Mechanism
Our two-shaft collection mechanism accommodates spools between PN400 and PN630, ensuring versatility across different production demands. The automated spool acquisition obviates manual handling, resulting in time efficiency and decreased labor outlay.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, guaranteeing that all cables conform to exacting criteria, resulting in trustworthy and long-lasting outputs.
Advanced Technology Behind the Production Line
Modern innovations are revolutionizing the production of fiber optic cables. These setups are crafted for accuracy, dependability, and high performance, to achieve optimal outcomes on all orders. Let’s delve into the innovative aspects that differentiate our system.
Global-Standard Industrial Computerized Control Module
At the core of our system is the FiberCAN PLC control system with an industrial PC interface. Such control technology provides smooth workflow and live supervision. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.
With energy use as low as 35KW/h during routine activity, this system is power-saving. This reduces operational costs while maintaining high performance. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
High Stability and Reliability with Famous Brand Components
Our system incorporates premium components from renowned brands like OMRON controllers and international motors picked for their strength and exactness, which secure enduring performance.
Steel-reinforced wiring combined with sophisticated Fiber coloring machine management systems bolsters robustness and balance, so that each fiber cable complies with strict quality and functionality standards.
MES/ERP Connectivity Integration
Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. It provides complete visibility and operational efficiency across all stages.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, rendering it a savvy option for today’s industrial plants.
| Aspect | Advantage |
|---|---|
| FiberCAN PLC Control System | Exact tuning with live oversight |
| 35KW/h Power Consumption | Cost-effective power usage |
| 9-meter Reel Accumulator | Continuous production |
| OMRON Controllers | Long-lasting accuracy |
| ERP System Compatibility | Live process supervision |
Applications of FTTH Cable Production Line
Advanced production setups are revolutionizing the production of dependable fiber networks. They cater to a broad range of industrial demands, offering flexibility and precision in every application. Below, we explore the key uses of this advanced equipment.
Fabricating FTTH Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.
Important elements consist of:
- FRP and small steel wire pay-off for added reinforcement
- Movable mold assistance to swiftly alter configurations
- Suitability for indoor and outdoor use
Manufacturing Tight Buffered and Loose Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Customizable Solutions for Various Cable Types
Flexibility is a hallmark of our manufacturing system. It is compatible with an array of materials and setups, thus fitting multiple applications. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. Such flexibility permits meeting particular demands while maintaining superior output.
Advantages of Our FTTH Manufacturing System
Investing in advanced manufacturing systems brings significant advantages to companies in the fiber optics industry. They are engineered for operational efficiency, cost reduction, and superior product output. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Enhanced Efficiency and Productivity
Our machinery operates at high velocity, reaching 7-9km/h outputs as per Fiber draw tower cable size, allowing businesses to meet growing demands without compromising quality. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.
Cost-Effective Fiber Optic Installation
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Smooth and Reliable Cable Surface
Exact molding delivers a sleek and consistent exterior on all fiber products, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Feature | Advantage |
|---|---|
| High-Speed Production | Increased operational efficiency |
| 35KW/h Energy Consumption | Cost savings |
| ≤0.02dB/km Loss | Superior performance |
| 1000mm Working Height | Ergonomic design |
Final Thoughts
Advanced fiber optic manufacturing systems are setting new standards in the industry. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Set to upgrade your manufacturing capabilities? Get in touch to learn about bespoke solutions designed for you. Step into the future of optical cable production with our market-leading equipment.
